Hydro Lead Battery Breaking & Crushing Unit

Battery Hydro Separation System
Operating Principle & Process:
Gravita provides Battery Hydro Separation System which is an automatic unit for breaking the batteries and segregating the Lead Ore, Lead Paste and Polypropylene chips in a simultaneous operation.
The Lead acid battery / Drained Batteries are being placed on the Belt Conveyor which carries them to the battery crushing unit which is the first / initial stage of the system. Here, batteries break / crush into small pieces by the impact of the rotating Hammers. Then after crushed / raw material moves through the vibrating screen for further washing and segregating of Lead paste.
Then the recycled water goes to the acid neutralization section which to be treated with line and get neutralized for reuse. Remaining crushed material which normally contains grid / terminal and polypropylene chips deliver in hydro separation tank for further separation of Plastics from Lead ore / grid.
Major parts of the system
- Moving Belt Conveyor
- Hammer Mill
- Wet scrubber
- Vibrating Screen
- Grid Screw Conveyor
- PP Chips Scrapper
- Intermediate Slurry Tank
- Filter Press
- Acid Neutralization system
Specifications
S. No | Item | Specification |
1 | Production Capacity | 3-10 t/hr (Customization available) |
2 | Built-up Material | AISI-316 & IS:2062-E250 BR |
3 | Power Consumption | 260 Kw (for 5MTPH) |
4 | Water Consumption | 600 LPH |
5 | Water Recycling Rate | 96% |
6 | Lime Solution | 1:10 |
Battery Breaker | ||
7 | Material | AISI-316 (chrome casted) |
8 | No of Hammers | 16 |
9 | Motor Rating | 75 kW |
Manpower Required | ||
10 | Supervisor | 1 |
11 | Skilled and Unskilled Labour | 3 |
Recovery From input | ||
12 | Lead Recovery | 70-75% |
13 | PP Recovery | 10% |
14 | Acidic Water | 15-20% |
Key Features:
- Latest state-of-the-art Technology
- Automatic System with variable Capacity from 1 MT to 10 MT Per Hour
- High Level of segregation accuracy of lead Ore/ gird and PP chips
- Low power consumption
- Very Less Manpower required
- Designed as per the pollution norms
- User friendly in working
Products
- Lead paste
- Lead Grids/ Lead Ore
- Polypropylene Chips
Business Verticals
Manufacturing
Aluminium
Lead
- Pure Lead / Refined Lead Ingots
- Lead Alloys
- Lead Sheet
- Lead Plates
- Lead Balls
- Lead Sub Oxide
- Lead Powder
- Lead Anode
- Lead Blanket
- Lead Bricks
- Lead Cames
- Lead Coolant In Nuclear Power
- Lead Flange
- Lead Foils
- Lead Glass / Shielding
- Lead Metal
- Lead Mono Silicate
- Lead Nitrate
- Lead Pipe
- Lead Sheath
- Lead Weights
- Lead Wire
- Lead Wool
- Litharge
- Red Lead
Plastics
Turnkey Solutions
International Trade
Recent Updates
- The Benefits of Selling Your Lead Acid Battery Scrap to a Professional Buyer March 18, 2023
- The Environmental Impact of Battery Scrap-Why Choosing the Right Buyer Matters March 18, 2023
- Lithium vs Lead-Acid Batteries: Which is Better for Your Energy Needs? February 7, 2023
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- Gravita India Q3 FY2023 Results, continues to deliver stellar performance January 23, 2023